Sustainable Solutions for
Optimising Mining Industry Costs and Efficiency

Dust Control, Road Stabilization, Waste Management,
Rehabilitation and more

Dust Control, Road Stabilization, Waste Management, Rehabilitation and more

Addressing Key Mining Challenges with Stabilization Technology

The mining industry is built on overcoming immense operational challenges, from maintaining extensive mining road networks and controlling dust to managing mining waste disposal and ensuring worker health and safety in remote, often harsh environments. Such critical demands also come with significant costs, which strain operational budgets and negatively affect long-term profitability and share prices.

AggreBind’s soil stabilisation products and dust control solutions, transform operational expenses into lasting investments. By utilizing on-site materials for mining road stabilization and creating durable, hydrophobic roads and road bases, AggreBind reduces maintenance and long-term costs, enhances infrastructure longevity, and supports environmentally responsible practices.

Globally proven in mine haul road stabilization, waste and hazardous waste encapsulation, and creating low-maintenance, dust-free surfaces, AggreBind’s patented technology helps mining operations strengthen community relationships, advance sustainable development goals, and improve approaches to environmental dust suppression and operational efficiency.

AggreBind works with mining operations to transform operational challenges and costs of: waste removal, worker health and safety, shortened equipment lifespans and community complaints caused by fugitive dust, maintenance cycles and more, into opportunities for long-lasting, sustainable infrastructure.

Mining Roads and Road Bases

AggreBind works with mining road stabilization by transforming in-situ and mining by-product materials into durable, load-bearing surfaces for roads, car parks and haul roads. Its patented copolymer technology has been used for mining trucks and machinery up to 500+ ton in weight and can be implemented in layers for enhanced structural integrity, improved load distribution, faster curing and material efficiency. Engineered and standard access roads are implemented with a natural finish or conventional wearing layer, minimizing dust, reducing maintenance costs, and eliminating the need for imported aggregates. Roads treated with AggreBind provide enhanced longevity and reliability, withstanding weather events and the extreme loads of heavy mining vehicles, ensuring smooth operations and cost efficiency across vast mining networks.

PRODUCT SELECTION

RoadMaster:
Road base

HiPower Seal or HiPower Seal Colour: Road surface Seal

*conventional wearing surface may be applied to RM

PRODUCT SELECTION

AggreDust:
Dust Control

*product may be diluted to suit project need.

Dust Control Solutions in Mining

AggreBind is the preferred choice for dust control solutions for the mining industry with production facilities in three locations to support global mining operations. A single topical application binds loose soils, creating durable, dust-free sites that reduce airborne particulate levels in high-traffic areas, stockpiles and tailings, material handling, excavation and blast zones, processing, cleared and exposed land, and more. By eliminating the need for repetitive watering, AggreBind ensures sustainable, water-saving dust suppression while maintaining project budgets, compliance with environmental standards and fostering goodwill by creating healthier, dust-free environments for workers and better air-quality for surrounding communities. AggreDust delivers results and an ROI in 6 weeks.

Underground Mining Operations

AggreBind delivers targeted solutions for various tunnel components in underground mining. For boring airshafts and tunnelling, AggreDust reduces dust improving concrete cohesion. For walls, AggreCrete is a cement additive, reinforcing structural integrity and resisting hydrostatic pressure, critical for preventing deformation and water-related damage. Topical treatments create hydrophobic barriers on surfaces, reducing water ingress and maintaining tunnel stability in high-moisture environments. For tunnel inverts, AggreBind’s infused soil stabilisation creates durable, load-bearing surfaces capable of withstanding heavy machinery traffic and dynamic loads. AggreBind’s thermal stability and moisture-resistant properties mitigate erosion, cracking, and long-term structural compromise, reducing dust and improving air quality, while lowering maintenance costs and protecting worker health and safety.

PRODUCT SELECTION

RoadMaster:
Invert

HiPower Seal: Invert surface seal, exposed concrete

AggreCrete:  PMC walls

PRODUCT SELECTION

RoadMaster:
Base & culverts

HiPower Seal: Surface seal of base for hydrophobic lining

AggreDust: Berms, Slopes

Mining Ponds and Tailing Dam Stabilisation

AggreBind enhances the stability and integrity of tailings dams, basins, and ponds, addressing critical challenges in water and waste containment. By stabilizing embankments and sealing surfaces, AggreBind creates durable, hydrophobic barriers that mitigate groundwater seepage and reduce reliance on HDPE liners, lowering costs and environmental impact. AggreBind is used to mitigate risks associated with embankment destabilisation, such as slope erosion and structural failures, which can lead to catastrophic environmental and operational consequences. Its proven technology supports the creation of resilient, sustainable containment systems that withstand pressure from water loads, weather variations, and heavy equipment, ensuring safety and compliance with environmental standards.

Stockpile Management

AggreBind’s stockpile management solutions provide comprehensive protection for tailing stockpiles, overburden stockpiles, and valuable product stockpiles like topsoils. A topical treatment forms a durable, hydrophobic cap, preventing product loss from wind erosion and rain infiltration, which can cause material degradation and runoff. An AggreBind cap prevents dust plumes from overburden or waste stockpiles, ensuring compliance with environmental standards and reducing air quality issues. An AggreBind stockpile solution is used within mining operations for both on-site storage and in-transit protection, minimizing waste, improving operational efficiency, and safeguarding materials, providing a cost-effective and sustainable choice for mining operations.

PRODUCT SELECTION

Base:
RoadMaster

Surface Seal: HiPower Seal or HiPower Seal Colour

*conventional wearing surface may be applied

PRODUCT SELECTION

Base:
RoadMaster

Surface Seal: HiPower Seal or HiPower Seal Colour

*conventional wearing surface may be applied

Repurposing Mining Waste and By-product Utilisation

AggreBind transforms mining waste into valuable resources for infrastructure, reducing landfill costs and promoting sustainability. By pulverizing overburden, waste rock, HDPE pipes and liners, used tires, and slag, these materials can be combined with in-situ soils and stabilised into non-leaching, durable roads for haul routes, access roads, and car parks. This solution not only eliminates the need for virgin materials and aggregates but also prevents waste accumulation, lowering disposal costs and environmental impact. With AggreBind, mining waste becomes a circular economy asset, supporting ESG goals, improving community infrastructure, and ensuring long-lasting, hydrophobic, and low-maintenance road surfaces.

AggreBind empowers the mining industry with nanoscience and innovation for every stage of operations. Our technology tackles the toughest challenges while reducing costs and environmental impact. Built on patented solutions, AggreBind delivers reliable performance and unmatched durability, supporting mining leaders to long-term sustainability and operational success under even the most demanding conditions.

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With AggreBind Solutions

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Grader used for AggreBind projects