Optimising Mining Industry Costs
and Efficiency

Optimising Mining Industry Costs and Efficiency

Dust Control, Road Stabilization, Waste Management,
Rehabilitation and more

Dust Control, Road Stabilization, Waste Management, Rehabilitation and more

Addressing Key Mining Challenges with Stabilization Technology

The mining industry is built on overcoming immense operational challenges, from maintaining extensive mining road networks and controlling dust to managing mining waste disposal and ensuring worker health and safety in remote, often harsh environments. Such critical demands also come with significant costs, which strain operational budgets and negatively affect long-term profitability and share prices.

AggreBind’s soil stabilisation products and dust control solutions, transform operational expenses into lasting investments. By utilizing on-site materials for mining road stabilization and creating durable, hydrophobic roads and road bases, AggreBind reduces maintenance and long-term costs, enhances infrastructure longevity, and supports environmentally responsible practices.

Globally proven in mine haul road stabilization, waste and hazardous waste encapsulation, and creating low-maintenance, dust-free surfaces, AggreBind’s patented technology helps mining operations strengthen community relationships, advance sustainable development goals, and improve approaches to environmental dust suppression and operational efficiency.

AggreBind works with mining operations to transform operational challenges and costs of: waste removal, worker health and safety, shortened equipment lifespans and community complaints caused by fugitive dust, maintenance cycles and more, into opportunities for long-lasting, sustainable infrastructure.

Mining Roads and Road Bases

AggreBind works with mining road stabilization by transforming in-situ and mining by-product materials into durable, load-bearing surfaces for roads, car parks and haul roads. Its patented copolymer technology has been used for mining trucks and machinery up to 500+ ton in weight and can be implemented in layers for enhanced structural integrity, improved load distribution, faster curing and material efficiency. Engineered and standard access roads are implemented with a natural finish or conventional wearing layer, minimizing dust, reducing maintenance costs, and eliminating the need for imported aggregates. Roads treated with AggreBind provide enhanced longevity and reliability, withstanding weather events and the extreme loads of heavy mining vehicles, ensuring smooth operations and cost efficiency across vast mining networks.

PRODUCT SELECTION

RoadMaster:
Road base

HiPower Seal or HiPower Seal Colour: Road surface Seal

*conventional wearing surface may be applied to RM

PRODUCT SELECTION

AggreDust:
Dust Control

*product may be diluted to suit project need.

Dust Control Solutions in Mining

AggreBind is the preferred choice for dust control solutions for the mining industry with production facilities in three locations to support global mining operations. A single topical application binds loose soils, creating durable, dust-free sites that reduce airborne particulate levels in high-traffic areas, stockpiles and tailings, material handling, excavation and blast zones, processing, cleared and exposed land, and more. By eliminating the need for repetitive watering, AggreBind ensures sustainable, water-saving dust suppression while maintaining project budgets, compliance with environmental standards and fostering goodwill by creating healthier, dust-free environments for workers and better air-quality for surrounding communities. AggreDust delivers results and an ROI in 6 weeks.

Underground Mining Operations

AggreBind delivers targeted solutions for various tunnel components in underground mining. For boring airshafts and tunnelling, AggreDust reduces dust improving concrete cohesion. For walls, AggreCrete is a cement additive, reinforcing structural integrity and resisting hydrostatic pressure, critical for preventing deformation and water-related damage. Topical treatments create hydrophobic barriers on surfaces, reducing water ingress and maintaining tunnel stability in high-moisture environments. For tunnel inverts, AggreBind’s infused soil stabilisation creates durable, load-bearing surfaces capable of withstanding heavy machinery traffic and dynamic loads. AggreBind’s thermal stability and moisture-resistant properties mitigate erosion, cracking, and long-term structural compromise, reducing dust and improving air quality, while lowering maintenance costs and protecting worker health and safety.

PRODUCT SELECTION

RoadMaster:
Invert

HiPower Seal: Invert surface seal, exposed concrete

AggreCrete:  PMC walls

PRODUCT SELECTION

RoadMaster:
Base & culverts

HiPower Seal: Surface seal of base for hydrophobic lining

AggreDust: Berms, Slopes

Mining Ponds and Tailing Dam Stabilisation

AggreBind enhances the stability and integrity of tailings dams, basins, and ponds, addressing critical challenges in water and waste containment. By stabilizing embankments and sealing surfaces, AggreBind creates durable, hydrophobic barriers that mitigate groundwater seepage and reduce reliance on HDPE liners, lowering costs and environmental impact. AggreBind is used to mitigate risks associated with embankment destabilisation, such as slope erosion and structural failures, which can lead to catastrophic environmental and operational consequences. Its proven technology supports the creation of resilient, sustainable containment systems that withstand pressure from water loads, weather variations, and heavy equipment, ensuring safety and compliance with environmental standards.

Stockpile Management

AggreBind’s stockpile management solutions provide comprehensive protection for tailing stockpiles, overburden stockpiles, and valuable product stockpiles like topsoils. A topical treatment forms a durable, hydrophobic cap, preventing product loss from wind erosion and rain infiltration, which can cause material degradation and runoff. An AggreBind cap prevents dust plumes from overburden or waste stockpiles, ensuring compliance with environmental standards and reducing air quality issues. An AggreBind stockpile solution is used within mining operations for both on-site storage and in-transit protection, minimizing waste, improving operational efficiency, and safeguarding materials, providing a cost-effective and sustainable choice for mining operations.

PRODUCT SELECTION

Base:
RoadMaster

Surface Seal: HiPower Seal or HiPower Seal Colour

*conventional wearing surface may be applied

PRODUCT SELECTION

Base:
RoadMaster

Surface Seal: HiPower Seal or HiPower Seal Colour

*conventional wearing surface may be applied

Repurposing Mining Waste and By-product Utilisation

AggreBind transforms mining waste into valuable resources for infrastructure, reducing landfill costs and promoting sustainability. By pulverizing overburden, waste rock, HDPE pipes and liners, used tires, and slag, these materials can be combined with in-situ soils and stabilised into non-leaching, durable roads for haul routes, access roads, and car parks. This solution not only eliminates the need for virgin materials and aggregates but also prevents waste accumulation, lowering disposal costs and environmental impact. With AggreBind, mining waste becomes a circular economy asset, supporting ESG goals, improving community infrastructure, and ensuring long-lasting, hydrophobic, and low-maintenance road surfaces.

Community Engagement & Public Relations

Mining operations often face community tension due to mining dust control issues, particularly dust plumes that can travel kilometres and impact nearby towns and agricultural land. AggreBind’s solution for dust control for mining addresses the key causes of dust at site, reducing airborne particles, improving mining site air quality, and supporting healthier environments for workers and surrounding communities. Tailings, by-product, overburden and waste, such as HDPE plastics and old tyres, can be stabilised into durable roads, car parks and public infrastructure, reducing disposal costs and establishing a good-neighbour policy that transforms public perception and strengthens community relationships.

PRODUCT SELECTION

Base:
RoadMaster

AggreDust: Dust suppression, slope control, capping piles

HiPower Seal: Surface seal of road base 

PRODUCT SELECTION

AggreBloc: Bricks, blocks and pavers

HiPower Seal: Surface seal

*Color may be added

Building Mess Halls, Sheds and Remote Housing with AggreBloc

AggreBloc enables mining operations to convert in-situ soil, excavation spoil, and overburden into durable, water-resistant construction blocks and bricks, produced directly on-site without cement, clay, or firing. The blocks can meet structural standards, are strong and able to withstand extreme climates, and are ideal for rapid builds, worker housing, mess halls, storage sheds, and other remote-site infrastructure. By turning local soils and waste streams into load-bearing materials, AggreBloc reduces hauling costs, cuts carbon emissions, and delivers a circular, low-cost construction solution for mining projects and hard-to-reach sites.

Enabling Vegetation Regeneration on Post-Mining Landscapes

Post-extraction and tailings landscapes, spoil areas and mine voids are left as exposed, lifeless surfaces where wind strips away soil, dust spreads unchecked, and no vegetation can take hold without deliberate rehabilitation. An AggreDust solution is an established approach to mining rehabilitation and land restoration, using a high dilution rate to create a moisture retention and protective surface that retains ground moisture and warmth, reduces wind and rain erosion, yet is permeable enough for seedlings to emerge. This approach boosts germination rates, controls dust supports environmental compliance in mining.

PRODUCT SELECTION

AggreDust:
Topical treatment of seeded area

*Contact AggreBind for dosing and dilution rate

PRODUCT SELECTION

HiPower Seal:
Surface seal

*Coating over welds and joints. Area should be scrubbed prior to application where loose rust exists.

Protecting Steel, Joints, and Welds from
Corrosion with HiPower Seal

Mining infrastructure is vulnerable to corrosion from moisture, salt exposure, and harsh weather. HiPower Seal is a solution for mining equipment protection, forming a durable, water-resistant coating that safeguards metal joints, welds, and exposed steel in ports, terminals, and mining operations. Properly applied to cleaned and prepared surfaces, it stops further rust development and extends the lifespan of machinery and facilities. HiPower Seal used as corrosion prevention reduces unplanned downtime, lowers repair costs, and supports sustainable asset management in mining operations.

Erosion Control and Slope Stabilization

Erosion control for mining is critical to protecting embankments, pit walls, haul road cuttings and more. AggreBind’s slope stabilisation solution is a topical treatment that binds the top layer of soil into a durable, hydrophobic surface that resists sediment loss, minimises dust, and provides greater stability. Stabilising slopes improves safety for workers, protects haul routes from blockages caused by erosion or landslides, and reduces costly clean-up operations. By reinforcing surface strength and integrity in both wet and dry climates, mining operators maintain compliance with environmental and safety regulations while lowering ongoing maintenance costs and minimising disruption to production, yields, and overall profitability.

PRODUCT SELECTION

AggreDust:
Topical treatment of slope or berm

*Contact AggreBind for dosing and dilution rate

AGGREBIND MEETS:

* SDG 6
* SDG 9
* SDG 11
* SDG 12
* SDG 13
* SDG 15

Sustainable Development Goals (SDGs)

AggreBind supports sustainable mining solutions and key SDGs by reducing carbon emissions, lowering water usage, and promoting circular economy in mining. Repurposing tailings, overburden, and other waste into infrastructure minimises reliance on virgin aggregates and cuts hauling costs. These initiatives contribute to Responsible Consumption and Production, Clean Water and Sanitation, Sustainable Cities and Communities, Climate Action, and Life on Land, enabling mining companies to demonstrate environmental leadership while maintaining operational efficiency and delivering stronger returns for stakeholders.

Minimising OHS/WHS Risks and Maximising Productivity

AggreBind significantly reduces harmful airborne particles both above and underground, protecting workers from dangerous inhalation exposure. On the surface, it tackles harmful dust released from haul roads, stockpiles, and exposed areas, safeguarding worker respiratory health, while underground it improves air quality by suppressing, coal dust, respirable crystalline silica dust, settled diesel particulate matter (DPM) and other mineral dust, that put workers at risk. Unlike conventional stabilisers such as lime and cement – which create their own inhalation hazards – AggreBind solutions are a non-toxic, non-hazardous and environmentally friendly liquid, resulting in cleaner worksites, healthier workers, and compliance with air quality standards, while also reducing downtime, medical costs, and operational disruptions.

PRODUCT SELECTION

RoadMaster
HiPower Seal
AggreDust

PRODUCT SELECTION

RoadMaster
HiPower Seal
AggreDust

Reducing Water Consumption and Optimising Resources

Water is one of the most expensive and limited resources in mining, yet millions of liters are wasted daily on short-term dust suppression with water trucks. AggreBind eliminates this unsustainable cycle with a once-and-done solution that dramatically reduces long-term water consumption and operating costs. AggreBind does not require clean or potable water; brackish water (up to 4% salinity), wastewater, and even process water can all be used effectively as AggreBind’s distribution method. By replacing costly, repeated watering with a lasting water-resistant surface, mining operations cut expenses, secure resource efficiency, and strengthen their sustainability commitments.

Topical Road Treatments for Immediate, Short-Term Access

During the setup or expansion of mining projects, temporary access roads are often required for 6-18 months before permanent infrastructure is established. AggreBind’s RoadMaster provides a fast, topical treatment applied with only a water truck, to install a durable, dust-free crust suitable for equipment and haul trucks. This cost-effective and environmentally responsible solution prevents dust plumes from cleared areas being stirred up, eliminates the need for repeated watering, and keeps traffic moving safely, and can later be broken up and reworked into the soil, restoring the land without waste.

PRODUCT SELECTION

RoadMaster:
Applied as a topical treatment

*Contact AggreBind for dosing and dilution rate

PRODUCT SELECTION

AggreCrete

Stabilising Embankments and culverts with AggreCrete

AggreCrete, AggreBind’s long-string cross-linking copolymer cement additive, provides a long-term solution for mining embankment and culvert stabilisation. Traditional cement and concrete are porous, while HDPE liners used for waterproofing are costly, short-lived, and environmentally problematic. AggreCrete structures create hydrophobic, non-leaching surfaces that resist groundwater seepage, extend embankment stability, and reduce the risk of dam failure and culvert destabilisation.

In addition, decommissioned materials such as HDPE liners can be pulverised and encapsulated into the stabilised material for haul roads or other mining infrastructure. This approach diverts waste from landfill, lowers costs, and contributes to circular economy mining practices while protecting surrounding ecosystems.

Safer, Stronger Solutions for Underground Mining

Underground mining operations demand durable, safe, and low-maintenance infrastructure in some of the harshest working conditions. AggreBind’s solutions strengthen tunnel inverts, walls, and ventilation shafts with hydrophobic, load-bearing surfaces that resist water ingress, spalling, and deformation under stress. AggreCrete, AggreBind’s copolymer cement additive, improves tensile strength and flexibility in underground structures, protecting against cracking and hydrostatic pressure while reducing cement consumption. Topical treatments suppress harmful airborne dust, including respirable crystalline silica, improving air quality and worker health. From stabilising haulage inverts and access routes to reinforcing ventilation shafts and emergency exits, AggreBind extends the lifespan of underground infrastructure, minimises maintenance costs, and ensures safer, more sustainable mining operations.

PRODUCT SELECTION

RoadMaster
HiPower Seal
AggreDust

PRODUCT SELECTION

All Products

Extreme Temperature Resistance in Harsh Thermal Conditions

AggreBind’s patented copolymer, engineered with advanced nanotechnology, delivers unmatched stability across extreme temperature ranges from -57°C to 350°C. In high-heat environments such as blast sites and coal mining, it maintains structural integrity without degrading or compromising material quality. Equally, in cold climates, AggreBind resists the freeze–thaw cycles that cause potholes, cracking, and costly road failures. This all-weather resilience means one solution can be applied year-round, above or below ground, and across diverse mining operations. By eliminating climate-related vulnerabilities, AggreBind provides reliable performance in the most demanding thermal conditions.

AggreBind empowers the mining industry with nanoscience and innovation for every stage of operations. Our technology tackles the toughest challenges while reducing costs and environmental impact. Built on patented solutions, AggreBind delivers reliable performance and unmatched durability, supporting mining leaders to long-term sustainability and operational success under even the most demanding conditions.

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Grader used for AggreBind projects